Vacuum Dehydrator Machines

Product Description

ALI Fluids’ Vacuum Dehydrators are advanced machines designed to efficiently remove all forms of water (free, emulsified, and dissolved) and gases from oils, operating at temperatures below 60°C. These automated systems are crucial for maintaining oil purity and extending equipment life in various industrial applications.

Why Choose Our Vacuum Dehydrators?

ALI Fluids’ Vacuum Dehydrators stand out for their advanced technology and superior performance in oil purification:

1. Efficient Water Removal: Capable of removing all forms of water down to 50 ppm, ensuring optimal oil cleanliness and preventing equipment corrosion.
2. Gas Removal: Eliminates dissolved air and gases, enhancing oil stability and reliability in critical industrial applications.
3. Energy Efficiency: Utilizes oil recirculation technology for better energy efficiency, reducing operational costs associated with oil maintenance.
4. Customizable Filtration: Can be equipped with high-efficiency filter elements to achieve exceptionally low cleanliness levels (NAS 3), tailored to specific industrial needs.
5. Safety and Reliability: Features such as a high-pressure trip switch and automatic water drain valve ensure safe and continuous operation, minimizing downtime.

Operation

• Contaminated Oil Intake: Utilizing a vacuum pump, contaminated oil is drawn into the dehydrator.
• Heating Stage: The oil is heated up to 60°C as it passes through heaters, initiating the dehydration process.
• Vacuum Chamber: Oil enters the vacuum chamber where it interacts with permanent dispersal media, forming a thin oil film under vacuum conditions.
• Water Vaporization: Water within the oil vaporizes due to the vacuum environment, separating from the oil.
• Condensation: Vaporized water condenses in an air-cooled condenser unit, returning to liquid form and collecting in a condensate tank.
• Oil Recovery: Purified oil collected at the bottom of the vacuum chamber is pumped back into the sump using a discharge pump.
• Automatic Drainage: The condensate tank automatically drains water via an auto drain valve when full, ensuring continuous operation.

Features

• Fully Automatic Operation: Ensures ease of use and continuous oil purification without manual intervention.
• Comprehensive Water Removal: Removes all forms of water down to 50 ppm, preventing corrosion and ensuring optimal oil performance.
• Gas Removal: Eliminates dissolved air and gases, enhancing oil stability and reliability.
• Indirect Heating: Heating elements do not directly contact oil, preserving oil quality during the heating process.
• Energy Efficient: Uses oil recirculation technology for improved energy efficiency and effective water extraction rates.
• Advanced Filtration Options: Can be equipped with high-efficiency filter elements to achieve cleanliness levels as low as NAS 3.
• Safety Features: Includes a high-pressure trip switch for operational safety during high-pressure conditions.
• Versatile Flow Rates: Accommodates varying oil flow rates from 20 LPM to 100 LPM, suitable for diverse industrial applications.

Applications

• Hydraulic Oil: Maintains hydraulic system efficiency and component longevity.
• Turbine Oil: Ensures turbines operate reliably by removing contaminants.
• Lubrication Oil: Enhances lubrication system performance and reduces wear.
• Gear Oils: Suitable for gearboxes and heavy-duty applications up to 680 cSt viscosity.
• Phosphate Ester Oils: Ensures stability and reliability in specialized industrial applications.
• Quenching Oil: Optimizes quenching processes by maintaining oil purity and performance.

Conclusion

ALI Fluids’ Vacuum Dehydrators are the ideal choice for industries seeking reliable and efficient oil purification solutions. With their innovative design, comprehensive filtration capabilities, and robust safety features, our dehydrators help extend equipment life, reduce maintenance costs, and optimize operational efficiency. Trust ALI Fluids to deliver advanced technology that safeguards your machinery and enhances overall productivity.

ALI Fluids’ Vacuum Dehydrators are indispensable for industries requiring clean, high-quality oils to minimize equipment downtime, reduce maintenance costs, and maximize operational efficiency.