Centralised Oil Lubrication Systems

Automated Efficiency for Your Machinery

Centralized oil lubrication systems are the workhorses of industrial automation, ensuring the smooth and efficient operation of critical machinery across various sectors like Steel Mills, Paper Plants, Cement Mills, Transmission industries & Power Generation. By automating the lubrication process and providing continuous oil circulation, these systems offer significant advantages over traditional manual methods.

Range of Supply

ALI Fluids offers a comprehensive range of centralized oil lubrication systems, catering to diverse industrial applications. We design, manufacture, and supply systems with capacities ranging from 5 LPM (Litres Per Minute) to 3000 LPM, and even higher capacities can be accommodated upon request.

System Components

• Oil Reservoir: Stores the lubricant for continuous circulation.
• Pump & Motor: Provides consistent oil flow throughout the system.
• Filters: Remove contaminants from the oil, ensuring optimal performance.
• Heat Exchangers: Maintain proper oil temperature for efficient lubrication.
• Valves: Control oil flow to specific lubrication points.
• Instrumentation and Piping: Monitor and manage system operation.

Functions

• Oil is drawn from the reservoir by the pump.
• It passes through filters to remove impurities.
• Heat exchangers regulate oil temperature if needed.
• Valves direct the oil to designated lubrication points.
• The oil lubricates the machinery, carrying away heat generated during operation.
• Used oil returns to the reservoir via a return line.
• The cycle continues, ensuring continuous lubrication and optimal operating temperature.

Types of Systems and their Applications offered:

• Gear Box Lubrication: Tailored for gearboxes in steel mills, paper plants, power plants, and similar industrial settings.
• Bearing LubricationDesigned to lubricate various bearing types, including Morgoil bearings in steel plants, dryer bearings in paper mills, motor bearings, and fan bearings across industries.
• Compact Lube Systems: Well-suited for smaller gearboxes and specialized applications with limited space constraints.
• Pre-jacking Systems: Integrated lubrication solutions for ball mills and crushers commonly used in the cement industry.
• Steel Mill Lubrication: Custom-engineered systems for various processes in steel mills, including hot/cold rolling mills, wire rod mills, and more.

Benefits

ALI Fluid’s Centralised Lubrication Systems offers key features which are as follows:

• Enhanced Machine Reliability: Improved lubrication extends equipment life.
• Reduced Labor Costs: Automated lubrication eliminates manual application.
• Extended Component Life: Reduced wear and tear on bearings and other parts.
• Minimized Downtime:Efficient lubrication ensures smooth operation.
• Optimized Lubricant Use: Controlled application minimizes waste.
• Improved Overall Lubrication: Consistent and thorough lubrication coverage.
• Reduced Lubricant Waste:Controlled consumption minimizes environmental impact.
• Cleaner Facilities: Reduced spills lead to a cleaner work environment.
• Enhanced Safety:Eliminates lubrication risks during equipment operation.
• Continuous Lubrication:Ensures consistent protection for your machinery.

Features

ALI Fluid’s Centralised Lubrication Systems offers key features which are as follows:

• Customized Design: Tailored to your specific requirements.
• Temperature Control: Built-in system for optimal oil temperature.
• Control Flexibility: PLC or control panel operation for precise management.
• Automated Safety: Automatic system shutoff for low pressure, high temperature, or low oil level.
• Standby Redundancy: Automatic backup pump activation in case of low pressure.
• Water Separation: Optional LVDH system removes water ingress from oil.
• Redundancy Options: 1 working + 1 standby operation for critical equipment.
• Absolute and Offline Filtration: Available for critical applications demanding exceptional cleanliness. Maintains desired NAS contamination level (optional).

Details Required for System Design:

To provide an accurate proposal, ALI Fluids needs the following information:

• Oil Flow Rate(LPM)
• Oil Viscosity
• Required Filtration Level
• Desired Operating Temperature
• Required Operating Pressure
• Oil Reservoir Capacity Requirements

Conclusion

ALI Fluids’ Centralised Oil Lubrication Systems offer a robust solution for maintaining optimal machinery performance and extending equipment life. With precision engineering and advanced technology, our systems ensure consistent and efficient lubrication, reducing maintenance costs and preventing unscheduled downtimes. By choosing ALI Fluids, you are investing in reliability, efficiency, and superior performance for your industrial operations. Trust ALI Fluids to keep your machinery running smoothly and efficiently.

Contact ALI Fluids today to discuss your specific needs and discover how a centralized oil lubrication system can optimize your operations and enhance machine performance.